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Unit One Fundamentals of Manufacturing Techniques 机械制造基本知识Lesson 1 Machine Tools 机床1

1.1 The Engine Lathe 普通车床1

1.2 Drilling Machines 钻床2

Lesson 2 Milling Methods 铣削方法8

2.1 Introduction 引言8

2.2 Peripheral Milling 外圆铣8

2.3 Face milling 端铣9

Lesson 3 Grinding and Abrasive Machining 磨削及强力磨削12

3.1 Introduction 引言12

3.2 Grinding Wheels 磨轮12

3.3 Kinds of Grinding 磨削种类13

Lesson 4 Modern Steel-making Process 现代炼钢工艺16

4.1 Principal Steps of Steel-making Process 炼钢工艺的主要步骤16

4.2 Kinds of Steel-making Processes 炼钢工艺分类17

4.3 Ingot Casting 钢锭浇铸18

Lesson 5 Primary Processes and Casting 初加工工艺及铸造22

5.1 Introduction 引言22

5.2 Castings 铸件22

Lesson 6 P/M,Forging and Other Primary Processes 粉末冶金，锻造及其他初加工工艺29

6.1 Power Metallurgy 粉末冶金29

6.2 Forging 锻造29

6.3 Other Processes 其他工艺31

Lesson 7 Secondary Production Processes 精加工工艺34

7.1 Chip Removal 有屑切削34

7.2 Special Methods of Metal Removal 特种金属切削工艺34

Lesson 8 Forming of Plastics 塑料成型40

8.1 Hot Compression Molding 热压成型法40

8.2 Injection Molding 注塑成型法（注模法）40

8.3 Transfer Molding 传递模塑法41

8.4 Extrusion Forming 挤压成型法42

8.5 Lamination 层压法42

8.6 Casting 铸造法42

Lesson 9 Welding（1） 焊接（1）46

9.1 Gas Welding 气焊47

9.2 Arc Welding 电弧焊47

Lesson 10 Welding（2） 焊接（2）52

10.1 Resistance Welding 电阻焊52

10.2 Brazing 钎焊53

10.3 Other Welding Processes 其他焊接工艺54

Unit Two Fundamentals of Manufacturing Techniques 机械工艺基础Lesson 1 Fundamentals of Mechanical Design 机械设计基础58

1.1 The Meaning of Design 设计的含义58

1.2 Mechanical Engineering Design 机械工程设计59

1.3 The Phases of Design 设计过程60

1.4 Recognition and Identification 认知和确认60

1.5 Evaluation and Presentation 评价和展示62

Lesson 2 Basic Concepts of Machine Design 机械设计的基本概念65

2.1 Analysis and Mechanical Design:the Design Process 分析和机械设计：设计过程65

2.2 Analysis and Creativity:Some Rules for Design 分析和创造：设计规程66

Lesson 3 Design Considerations（1） 设计原则（1）71

3.1 Introduction 引言71

3.2 Safety Considerations 安全原则72

Lesson 4 Design Considerations（2） 设计原则（2）78

4.1 Ecological Considerations 生态学原则78

4.2 Societal Considerations 社会学原则80

4.3 Overall Design Considerations 综合设计原则82

Lesson 5 Design Hints 设计须知85

5.1 General Recommendation 通用原则85

5.2 Specific Recommendation 特殊说明87

Lesson 6 Design Methodology 设计方法学89

6.1 Introduction 引言89

6.2 Science and Technology;Logic and Methodology 科学和技术；逻辑和方法学91

Unit Three Automation 自动化95

Lesson 1 Algorithm 算法95

1.1 Definition of Algorithm 算法定义95

1.2 Study of Algorithm 算法的研究96

Lesson 2 Transducers and Sensors 转换器和传感器101

2.1 Analog and Digital Transducers 模拟与数字转换器101

2.2 Use of Sensors in Programmable Automation 传感器在可编程自动化中的应用102

Lesson 3 Automatic Control System 自动控制系统107

3.1 Introduction 引言107

3.2 Open-loop Control System 开环控制系统108

3.3 Closed-loop Control System 闭环控制系统109

Lesson 4 Computer Numerical Control of Machine Tools 机床的数控115

4.1 Introduction 引言115

4.2 Numerical Control 数控115

4.3 Computer Numerical Control 计算机数控116

Lesson 5 Machine Vision（1） 机器视觉（1）121

5.1 Machine Vision 机器视觉121

5.2 Lighting,Lens and Vision 光线，透镜与视觉121

5.3 Image Process 图像处理122

Lesson 6 Machine Vision（2） 机器视觉（2）127

6.1 Application of Machine Vision 机器视觉的应用127

6.2 Selection of Machine Vision for Application 为机器视觉选择应用场合128

Unit Four Modern Design and Manufacture 现代设计与制造Lesson 1 The Little Machines That Are Making It Big（1） 微型机器（1）134

1.1 Microelectromechanical System 微机电系统134

1.2 True Machines 真正的机器134

1.3 Car Talk 和汽车对话135

1.4 Micro-microphones 微型麦克风136

1.5 Cin？ma V？rit？ 真实电影136

Lesson 2 The Little Machines That Are Making It Big（2） 微型机器（2）139

2.1 Switching the Light Fantastic 使光变得更神奇139

2.2 Scientific Measurements 科学测量140

2.3 High-sensitivity Magnetometers 高灵敏度磁力计141

2.4 Casimir Force Measurements 卡西米力的测量142

2.5 A lesson from an Old Radio 从老式收音机得到的教训142

Lesson 3 STEP Comes of Age STEP 时代的来临145

3.1 What is STEP 什么叫STEP？145

3.2 Advanced Technology Project to Move STEP into Manufacturing 先进技术项目将STEP用到制造业上145

3.3 Benifits of the Super Model Project “超级模型”项目的好处146

3.4 "Super Model"Moves into Gear “超级模型”提上日程147

Lesson 4 Green Design（1） 绿色设计（1）150

4.1 Ecodesign and Sustainable Development 生态设计和可持续发展150

4.2 Cleaner Production 清洁生产151

4.3 The Life Cycle Approach 生命周期方法151

Lesson 5 Green Design（2） 绿色设计（2）156

5.1 The Ecodesign and Traditional Design 绿色设计和传统设计156

5.2 The Changes in Traditional Design 传统设计的变革156

Unit Five Others 其他相关知识160

Lesson 1 Engineering Drawings and Dimensions 工程图及尺寸（标注）160

1.1 Engineering Drawings 工程图160

1.2 Dimensions 尺寸（标注）161

Lesson 2 Get Ready for the Age of Nanotechnology 迎接纳米时代166

2.1 Nanotechnology Age 纳米时代166

2.2 IBM's Milkipede Race IBM的千足虫竞赛167

2.3 Nanotechnology in Manufacturing 制造中的纳米技术168

2.4 Smart Machine 智能机器169

2.5 Nano's Engineering Challenge 纳米技术是工程上的一个挑战170

Lesson 3 What is Molecular Nanotechnology 什么是分子纳米技术173

3.1 What is Molecular Nanotechnology 什么是分子纳米技术173

3.2 How Might this Precise Control Be Achieved？ 精确控制能达到什么程度？173

3.3 Why Would We Develop It？ 为什么我们要发展纳米技术？174

3.4 How Will Nanotechnology Improve Our lives？ 纳米技术如何改变我们的生活？174

3.5 What Progress Is Being Made Today in Nanotechnology？ 纳米技术至今取得了哪些进展？175

Lesson 4 Mechanisms of Fracture 断裂机理178

4.1 Theoretical Strength 理论强度178

4.2 Macroscopic Types of Fracture 宏观断裂类型179

Lesson 5 Marketing Research 市场调研184

5.1 The Nature of Marketing Research 市场调研的性质184

5.2 Definition of Marketing Research 市场调研的定义185

5.3 A Classification of Marketing Research 市场调研的分类186

参考文献189